Thursday 18 October 2012

How To Calculate The Torque Of Your DC Electric Motor


There are a number of applications around the home and workplace that require the use of a DC electric motors. It operates by inducing a magnetic field through a series of wire windings that surround a magnetic rotor. When you need to replace your motor, it is recommended that you find out the torque of the old one (which is the name given to the force with which the shaft turns).

Step 1: Determine the power output of the motor. Generally, it will be in horsepower, but if you are using an American model it will be expressed in watts. Pull out the documentation that came with your model to determine the horsepower and revolutions per minute (RPM).

Step 2: If you cannot find the documents that came with your electric motors, you will need to calculate the horsepower yourself. You will need to divide the supply voltage by the engine’s resistance, which will give you its current. Then, multiply the voltage, current and efficiency (this will be a percentage that outlines the energy lost due to friction and heat) of the engine and divide by 746.

Step 3: Divide the horsepower by the speed of the motor (in RPM) and finish by multiplying the answer with a conversion factor of 5,252. This should provide you with the engine’s torque in foot-pounds.

Once you have established the torque of your particular DC electric motor, you will be in a much better position to find a brand new one that will meet the requirements of the application at hand. If you are unsure about some of the numbers and values asked for in the calculations outlined above, you can take your motor to a professional who will be able to do this for you.